TS-5300: Difference between revisions

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= Introduction =
The model TS-5300 is a compact, full-featured PC compatible Single Board Computer based on the
AMD Elan520 processor. At 133 MHz, it is approximately 10 times faster than our other 386EX based
products for only a small additional cost. PC compatibility allows for rapid development since you can
use standard PC development tools such as Turbo C or Power Basic or Linux based tools as well. If
you have done work in the PC world in the past, you will find you can now build applications for a very
small target that does not require a keyboard, video, floppy disks, or hard drives.
By adding the optional TS-9500 daughter board, you can compile and debug directly on the TS-5300
with standard VGA video and keyboard interfaces. Alternatively, you can typically write and debug code
on a host PC using standard development tools for the PC platform, then simply copy it to and run it on
the TS-5300 without modification. If additional peripherals are required, the PC/104 expansion bus
allows for many standard functions available off-the-shelf. It is also very simple to create a custom
PC/104 daughter board for those special features that differentiate your product. Technologic Systems
can provide technical support as well as a free quotation for any custom hardware, software, or BIOS
modifications you may require.
This manual is fairly short. This is because for the most part, the TS-5300 is a standard x86-based PC
compatible computer, and there are hundreds of books about writing software for the PC platform. The
primary purpose of this manual is documenting where the TS-5300 differs from a standard PC.
= PC Compatibility =
PC compatibility requires much more than just an x86 processor. It requires PC compatible memory
and I/O maps as well as a PC compatible BIOS. The General Software EMBEDDED BIOS offers a high
degree of compatibility with past and present BIOS standards allowing it to run off-the shelf operating
systems and application software.
The EMBEDDED BIOS has been tested with all major versions of DOS, including MS-DOS, DR-DOS,
and Embedded DOS 6-XL; all major versions of OS/2, including MS-OS/2 and IBM OS/2; MS-Windows 3.1, Windows-95, Windows NT, and NetWare 386.
== Operating Systems ==
Technologic Systems Embedded PCs are compatible with a wide variety of x86-based operating
systems. A partial list OSes currently used with our boards by customers includes:
* TNT Embedded Toolsuite, Phar Lap Software
* UCos II
* RTKernel, On Time Software
* RTEMS, On-Line Applications Research Corporation
* DOS with WATTCP, public domain TCP/IP source code for DOS
* Linux
The TS-5300 is shipped, free of charge, with Embedded DOS ROM by General Software.
The TS-5300 can be shipped upon request with Linux pre-installed for a nominal fee. The Linux file
system and kernel is also freely available on the web should you wish to install it yourself. Typically, the
Linux OS requires a 16MB or larger Compact Flash or an M-System's DiskOnChip.
= Power =
The TS-5300 requires regulated 5VDC at 800 mA (typical). A quick release screw-down terminal block
for the 5V power and power GND connections is provided for easy connection to an external power
supply.
When power is first supplied to the TS-5300, the board mounted LED is immediately turned on under
hardware control. Once the processor begins execution, the LED is turned off. The LED then turns on
then off to provide a characteristic blink during execution of POST. If the LED does not turn on at all, the
most likely problem is the power supply. Check that the +5V and GND connections are not reversed. A
diode protects the board against damage in such a situation, but it will not run.
Please note that supply voltages over 6 VDC may damage the TS-5300.
Be sure to use a regulated 5 VDC power supply.
= Memory =
== SDRAM ==
The TS-5300 has a total of 16 Megabytes (MB) of high-speed SDRAM providing 640 Kilobytes (KB) of
base memory, 15 MB of extended memory, and 128 KB of shadow RAM for the BIOS. This is identical
to a standard PC memory map. The TS-5300 can be ordered with 32MB or 64MB of SDRAM, but it is
not field upgradeable.
The TS-5300 SDRAM chips are soldered directly to the board. By not using a SIMM socket, the TS-
5300 is much more reliable in high-vibration environments.
== Flash ==
There is a total of 1 or 2 MB of Flash memory on the TS-5300 with 128 KB reserved for the BIOS.
During POST, this 128 KB area is copied from Flash into SDRAM at addresses E0000h through
FFFFFh for improved performance (a standard technique known as BIOS Shadowing). The remainder
of the Flash memory (896KB or 1920 KB) is configured as two solid-state disk (SSD) drives appearing
as drive A and drive B. Drive A is always present and uses 896 KB of Flash memory while drive B uses
the remaining 1024 KB of Flash memory if the 2MB option is present. Both drives are fully supported by
the BIOS as INT 13h drives.
The physical Flash memory is accessed by the BIOS in protected mode at memory address 148M.
The Flash memory is guaranteed capable of a minimum of 100,000 write/erase cycles. This means that
if you completely erase and rewrite the SSD drive 10 times a day you have over 27 years before any
problems would occur. Reading the SSD produces no wear at all.
Power failure during flash writes can cause corruption of flash drive FAT tables (A: or B:). Therefore
applications writing frequently should use DiskOnChip or Compact Flash card drives which are more
tolerant of power failure during write cycles.
Flash drive A is read-only when JP3 is not installed. Flash drive B can also be write-protected with
JP8. Write protecting these drives can be useful if there are critical files in the final product that must be
very secure.
== Compact Flash cards and DiskOnChip modules ==
If 2MB of Flash is insufficient for your application, additional non-volatile storage can be added with a
Compact Flash card or an M-Systems DiskOnChip module. Either of these products can supply
additional storage that will behave much as a hard drive does in a typical PC with sizes ranging from
8MB to 512MB. These products are inherently more rugged than a hard drive since they are completely
solid-state with no moving parts.
The Compact Flash card has the added advantage of being removable media. A SanDisk USB
Compact Flash reader/writer (which is included in the TS-5300 Developer's Kit) is recommended for the
host PC for file transfers. This results in the ability to quickly move files from a host PC to the TS-5300
using a Compact Flash card as the removable media. Since the Compact Flash card appears as a
standard IDE drive on the TS-5300, it uses no additional RAM for drivers. While a USB Compact Flash
reader allows for hot swapping of the Compact Flash card on the host PC, the Compact Flash interface
on the TS-5300 is not hot swappable, the TS-5300 must be rebooted after removing or installing a
Compact Flash card.
The DiskOnChip module can be installed into the 32-pin socket near the center of the board.
DiskOnChip modules are available from Technologic Systems as well as other distributors. It is
compatible with DOS as shipped, and drivers for other operating systems (such as Linux) are available.
If a DiskOnChip is installed, it will simply appear as drive C. The DiskOnChip is accessed through an 8
KB range of memory at D0000h through D1FFFh. If you are installing a PC/104 daughter card that uses
memory mapped I/O, it must not conflict with this address range if the DiskOnChip is installed.
Additionally, in a DOS environment the DiskOnChip firmware uses approximately 30 KB of user RAM
(below 640 KB).
== Using the SanDisk USB Compact Flash Card Reader ==
This device allows for a very fast and reliable method of moving files between the host PC and target
SBC (TS-5300). For best results, we have noticed that it is best to boot the host PC with a Compact
Flash card installed in the SanDisk USB Reader. The Compact Flash card can then be hot swapped
(inserted or removed without rebooting the host PC).
== Battery-Backed SRAM ==
The 32-pin socket can also optionally hold 32 KB of battery-backed CMOS SRAM memory. This or the
DiskOnChip may be installed, but not both.
Battery backed SRAM provides non-volatile memory with unlimited write cycles and no write time
degradation, unlike Flash memory. The SRAM uses an additional 32 KB range of D0000h through
D7FFFh. If the SRAM is installed, PC/104 daughter card that uses memory mapped I/O must not
conflict with this address range.
I/O location 75h, bit 0 can be read to determine whether the SRAM option is installed; a '1' in bit 0
indicates that it is installed, a '0' that it is not.
= Serial Ports =
The two PC compatible asynchronous serial ports (COM1 and COM2) provide a means to
communicate with external serial devices such as printers, modems, etc. Each is independently
configured as a standard PC COM port that is compatible with the National Semiconductor NS16C450.
Alternatively, these ports can be changed to the 16C550 mode with 16 byte FIFOs in both the receive
and transmit UART channels. COM1 appears in the I/O space at 3F8h - 3FFh and uses IRQ4. COM2
is located at 2F8h - 2FFh and uses IRQ3.
By changing an internal configuration register in the Elan520, the serial clock to the COM ports can be
switched to a 10 times rate (18.432 MHz). This feature allows baud rates higher than 115 Kbaud (such
as 230K baud or 576K baud), as well as non-standard lower baud rates (such as 24 Kbaud). See
Appendix G for further information.
The COM1 and COM2 ports may also be configured to use a DMA channel, which may be useful when
very high baud rates are being used.
See the AMD Elan520 User's Manual for further details.
== Serial Port Configuration Registers ==
Because both serial ports are 100% PC compatible, software written for the PC that accesses serial
ports directly or through standard BIOS calls will work without modification on the TS-5300. The details
of the COM port internal registers are available in most PC documentation books or the data sheet for
the National Semiconductor NS16C550 may be consulted.
== Serial Port Hardware ==
Each serial port has 4 lines buffered: the Rx and Tx data
lines and the CTS / RTS handshake pair. This is quite
sufficient to interface with the vast majority of serial
devices. If additional handshake lines are required, it will
be necessary to add a TS-SER1 daughter board. The
TS-5300 serial signals are routed to 10-pin headers
labeled COM1 and COM2. A serial adapter cable can be
plugged into the header to convert this into a standard
DB9 male connector. The pin-outs for the 10-pin header
and DB9 male connector are listed below. The RTS
signal also drives the DTR pin on the serial ports; DTR is
always the same state as RTS. In addition, RTS can be
used to enable the RS-485 transmitter (see below for
more details).
{|class="wikitable"
|+ Figure 1 - Serial Port Header and DB9 Pin out (signal direction is in brackets)
|-
! 5V Power
| 10
| 5
! GND
|-
! NC
| 9
| 4
! DTR (RTS [out]
|-
! CTS [in]
| 8
| 3
! TX data [out]
|-
! RTS [out]
| 7
| 2
! RX data [in]
|-
! NC
| 6
| 1
! NC
|}
{{note|The serial port headers use a non-standard numbering scheme.  This was done so the header pins would have the same numbering as the corresponding DB-9 pin; i.e. pin 8 (CTS) on the header connects to pin 8 on the DB-9}}
== RS-485 Support ==
An option is available to add support to COM1 for half
duplex or full duplex RS-485. RS-485 drivers allow
communications between multiple nodes up to 4000 feet
(1200 meters) via twisted pair cable. Half-duplex RS-485
requires one twisted pair plus a Ground connection, while
full duplex requires two twisted pair plus a Ground.
For half-duplex operation, a single twisted pair is used for
transmitting and receiving. Bit 6 at I/O location 77h must
be set to enable RTS mode or bit 7 can be set to enable
Automatic mode. In RTS mode, the serial port RTS signal
controls the RS-485 transmitter/receiver (See Automatic
mode below). When RTS is asserted true, the RS-485
transmitter is enabled and the receiver disabled. When
RTS is de-asserted the transmitter is tri-stated (disabled)
and the receiver is enabled. Since the transmitter and
receiver are never both enabled, the serial port UART
does not receive the data transmitted.
For full-duplex operation, two twisted pairs are used and
the transmitter can typically be left on all the time. Simply
use RTS mode, and set RTS true.
See Table 1 for connector pin-outs.
{|class="wikitable"
|+ Table 1 - RS-485 Connector Signals
|-
! Position (with terminal strip facing you)
| Left
|
| Center
|
| Right
|-
! Silk-screen Label
| TX+
| TX-
| GND
| RX-
| RX+
|-
! Half-duplex Usage
| TX+/RX+
| TX-/RX-
| GND
| Not used
| Not used
|-
! Full-duplex Usage
| TX+
| TX-
| GND
| RX-
| RX+
|}
{{note|The correct jumper (JP6 or JP7) must be installed. See the Table 2 for details.}}
Fail-safe bias resistors are used to bias the TX+, TX- and RX+,
RX- lines to the correct state when these lines are not being
actively driven. This is an important consideration, since in a
typical RS-485 installation, the drivers are frequently tri-stated. If
fail-safe bias resistors are not present, the 485 bus may be
floating and very small amounts of noise can cause spurious
characters at the receivers. 4.7KW resistors are used to pull the
TX+ and RX+ signals to 5V and also to bias the TX- and RXsignals
to ground. Termination resistors may be required for reliable operation when running long
distances at high baud rates. Termination resistors should only be installed at each end of an RS-485
transmission line. In a multi-drop application where there are several drivers and/or receivers attached,
only the devices at each end of the transmission line pair should have termination resistors.
When neither JP6 or JP7 is installed, COM1 will function normally as an RS-232 serial port.
A read at I/O location 75h bit 1 will return a "1" when the RS-485 option is installed.
{|class="wikitable"
|+ Table 2 - COM1 Receiver Source
|-
! Jumper
! Receiver Source
|-
| JP6
| Full-Duplex RS-485
|-
| JP7
| Half-Duplex RS-485
|-
| Neither
| RS-232
|}
== RS-485 Quick Start Procedure ==
# The RS-485 option must be installed
# Install JP6 for full-duplex or JP7 for halfduplex RS-485 operation
# Attach the RS-485 cable to the 3-pin or 5-pin terminal strip connector.
# Set the COM1 UART serial parameters (baud rate, data, parity, and stop bits, interrupts, etc).
# Run Auto485.exe utility (configures bits 6 and 7 at I/O 75h) (and initializes Timer2)
# For Half-Duplex RTS mode: To transmit data, assert RTS and write the data to the UART. To receive data, deassert RTS and read the data from the UART
# For Half-Duplex Automatic mode: just read or write data to the UART
== Automatic RS-485 TX Enable ==
TS-5300 boards that are Rev C or higher support fully automatic TX enable control. This simplifies the
design of half-duplex systems since turning off the transmitter via the RTS signal is typically difficult to
implement. The COM1 UART transmit holding register and the transmit shift register both must be
polled until empty before deasserting RTS when using the RTS mode. The design gets more difficult
when using the TX FIFO or when using a multi-tasking OS such as Linux.
In Automatic mode, Timer2 and a Xilinx PLD keep track of the bits shifting out the COM1 UART. This
circuit automatically turns on/off the RS-485 transceiver at the correct times. This only requires the
TIMER2 to be initialized once based on baud rate and data format, and bit 7 at I/O location 75 must be
set. A utility called AUTO485.exe is included in the AUTOEXEC.bat that simplifies this task.
== Adding Serial Ports ==
If your project requires more than two serial ports, additional ports may be added via the PC/104
expansion bus. Technologic Systems offers three different daughter boards (TS-SER1, TS-SER2, and
TS-SER4) that add 1,2,or 4 extra COM ports respectively. Typically these would be configured as
COM3 or COM4 or be assigned other higher COM I/O locations. Because DOS only directly supports
four serial ports, any additional ports beyond four will require software drivers.
The TS-5300 PC/104 bus has IRQ 5, 6, 7 or 9 available for additional serial ports. Typically each serial
port has a dedicated interrupt, but the TS-SER4 allows all four extra serial ports to share a single
interrupt. This is very helpful in systems with a large number of serial ports since there are a limited
number of IRQ lines available.
== Digital I/O ==
There are 39 Digital Input/Output (DIO) lines available on the TS-5300. These are available on 3 headers labeled DIO1, DIO2, LCD. In addition to the DIO signals, each header also has 5 Volt power and Ground available. The header labeled LCD can be used as 11 DIO lines or as an alphanumeric LCD interface (See Section 7). 24 of the DIO lines are arranged as three byte-wide ports that can be programmed as either inputs or outputs in groups of 4-bits. 8 more of the DIO lines can also be programmed as either inputs or outputs (in groups of 4-bits also). The remaining 8 lines have a fixed configuration of 7 inputs and 1 output. Three of the DIO lines can be programmed to cause interrupts.
== DIO1 Header ==
{|class="wikitable"
|+ Figure 2 - DIO1 Header Pinout
|-
! 5V
| 16
| 15
! DIO1_7
|-
! DIO1_13
| 14
| 13
! DIO1_6
|-
! DIO1_12
| 12
| 11
! DIO1_5
|-
! DIO1_11
| 10
| 9
! DIO1_4
|-
! DIO1_10
| 8
| 7
! DIO1_3
|-
! DIO1_9
| 6
| 5
! DIO1_2
|-
! DIO1_8
| 4
| 3
! DIO1_1
|-
! GND
| 2
| 1
! DIO1_0
|}
The DIO1 port provides +5V, GND, and 14 digital I/O lines that may be used to interface the TS-5300 with a wide range of external devices. DIO lines DIO1_0 thru DIO1_7 are a byte-wide port accessed at I/O location Hex 7B, while the 6 other DIO lines DIO1_8 thru DIO1_13 are accessed in the lower 6 bits of I/O location Hex 7C. I/O location Hex 7A is a control port for DIO1. The direction of DIO lines DIO1_0 thru DIO1_3 is controlled by bit 0 of I/O location Hex 7A, and the direction of DIO1_4 thru DIO1_7 is controlled by bit 1 of I/O location Hex 7A. The direction of DIO1_8 thru DIO1_11 is controlled by bit 5 of I/O location Hex 7A, while DIO1_12 and DIO1_13 are always inputs. In all cases, when a control bit is a "1", it is setting the corresponding DIO lines to be Outputs, while a "0" sets them to be Inputs. All control bits at I/O location Hex 7A are initialized at reset to be "0". When bit 7 of I/O location Hex 7A is a "1", DIO1_13 is connected to IRQ7 allowing this port to trigger an interrupt.
All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL level thresholds and must not be driven below 0 Volts or above 5.0 Volts. DIO lines DIO1_0 thru DIO1_7 have 4.7KW pull-up resistors biasing these signals to a logic"1".
== DIO2 Header ==
{|class="wikitable"
|+ Figure 4 - DIO2 Header Pinout
|-
! 5V
| 16
| 15
! DIO2_7
|-
! DIO2_13
| 14
| 13
! DIO2_6
|-
! DIO2_12
| 12
| 11
! DIO2_5
|-
! DIO2_11
| 10
| 9
! DIO2_4
|-
! DIO2_10
| 8
| 7
! DIO2_3
|-
! DIO2_9
| 6
| 5
! DIO2_2
|-
! DIO2_8
| 4
| 3
! DIO2_1
|-
! GND
| 2
| 1
! DIO2_0
|}
The DIO2 port provides +5V, GND, and 14 digital I/O lines. DIO
lines DIO2_0 thru DIO2_7 are a byte-wide port accessed at I/O
location Hex 7E, while the 6 other DIO lines DIO2_8 thru DIO2_13
are accessed in the lower 6 bits of I/O location Hex 7F. I/O
location Hex 7D is a control port for DIO2. The direction of DIO
lines DIO2_0 thru DIO2_3 is controlled by bit 0 of I/O location Hex
7D, and the direction of DIO2_4 thru DIO2_7 is controlled by bit 1
of I/O location Hex 7D. The direction of DIO2_8 thru DIO2_11 is
controlled by bit 5 of I/O location Hex 7D, while DIO2_12 and
DIO2_13 are always inputs. In all cases, when a control bit is a
"1", it is setting the corresponding DIO lines to be Outputs, while a
"0" sets them to be Inputs. All control bits at I/O location Hex 7D are initialized at reset to be "0". When
bit 7 of I/O location Hex 7D is a "1", DIO2_13 is connected to IRQ5 allowing this port to trigger an
interrupt.
All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL
level thresholds and must not be driven below 0 Volts or above 5.0 Volts. DIO lines DIO2_0 thru
DIO2_3 have 4.7KW pull-up resistors biasing these signals to a logic "1".
DIO2_8 can be programmed to indicate the state of the TS-5300 LED. When bit 0 of I/O location Hex
79 is set, DIO2_8 will be a logic "1" when the LED is on. Setting bit 0 of I/O location Hex 79, forces
DIO2_8 to be an output regardless of the state of bit 5 at I/O location Hex 7D.
== Using LCD Port as Digital I/O ==
{|class="wikitable"
|+ Figure 5 - Pinout for LCD header when used as DIO
|-
! LCD_6
| 14
| 13
! LCD_7
|-
! LCD_4
| 12
| 11
! LCD_5
|-
! LCD_2
| 10
| 9
! LCD_3
|-
! LCD_0
| 8
| 7
! LCD_1
|-
! LCD_WR
| 6
| 5
! LCD_EN
|-
! Bias
| 4
| 3
! LCD_RS
|-
! GND
| 2
| 1
! 5V
|}
The LCD Port can be used as 11 additional digital I/O lines or it can be used to interface to a standard
alphanumeric LCD display. At system reset, the port defaults to DIO mode. If using an LCD display this
port can be switched to LCD mode by writing a "1" into bit 4 at I/O location Hex 7D, or the BIOS call to
enable the LCD also sets bit 4 at I/O location Hex 7D (See Section 7 for LCD mode).
When the LCD port is in DIO mode, pins LCD_RS and LCD_WR are
digital inputs, LCD_EN is a digital output, and LCD_0 thru LCD_7 are
programmable as either inputs or outputs.
LCD_RS and LCD_WR can be read at I/O location 73h bits 7 and 6,
respectively. The state of LCD_EN is controlled by writing to I/O
location 73h bit 0.
LCD_0 thru LCD_7 can be read or written at I/O location 72h. The
direction of this byte-wide port (pins 7 - 14) is determined by bits 2
and 3 at I/O location 7Dh. If bit 2 is a zero, then the lower 4 bits (pins
7 - 10) are inputs. If bit 2 is logic 1, then pins 7 - 10 are outputs. Bit 3
at location 7Dh controls the upper 4 bits, pins 11 - 14 in a like manner.
When bit 6 of I/O location Hex 7D is a "1", LCD_RS is connected to IRQ1 allowing this port to trigger an
interrupt.
All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL
level thresholds and must not be driven below 0 Volts or above 5.0 Volts. LCD_7 and LCD_RS have
4.7KW pull-up resistors biasing these signals to a logic "1".
== DIO on the PC/104 bus ==
The state of pin A1 on the PC/104 bus can be read at bit 2 of I/O location Hex 79. This same pin can be
enabled to drive IRQ1 by writing a "1" to bit 1 at I/O location Hex 79. The TS-9500 daughter board uses
this pin to request service for the keyboard controller via IRQ1.
= LCD Interface =
A 14-pin LCD connector is provided on the TS-5300 for interfacing with standard alphanumeric LCD
displays. These displays use a common controller, the Hitachi HD44780 or equivalent. While software
written for the HD44780 will work with all displays using the controller, the cable needed is dependent on
the display used. For most displays, a straight-through type ribbon cable can be used. The connector on
the LCD display is typically mounted on the backside of the display.
{{warning|Using an incorrect cable or mounting the LCD connector on the front-side can result in a reverse power polarity and can damage the LCD display. Please refer to your LCD data sheets for in-depth information.}}
{|class="wikitable"
|+ Figure 6 - LCD Header Pinout
|-
| 2
| 4
| 6
| 8
| 10
| 12
| 14
|-
| 1
| 3
| 5
| 7
| 9
| 11
| 13
|}
{|class="wikitable"
|+ Table 3 - LCD Header Signals
|-
! Pin
! Function
! Comments
|-
| 1
| LCD 5V
|
|-
| 2
| LCD GND
|
|-
| 3
| LCD_RS
| Register Select (Buffered AD)
|-
| 4
| Bias
| 680 Ohm to GND
|-
| 5
| LCD_EN
| Active high Enable
|-
| 6
| LCD_WR#
| Active low Write
|-
| 7
| LCD_D1
|
|-
| 8
| LCD_D0
|
|-
| 9
| LCD_D3
|
|-
| 10
| LCD_D2
| D0 - D7: Buffered bi-directional bus
|-
| 11
| LCD_D5
|
|-
| 12
| LCD_D4
|
|-
| 13
| LCD_D7
|
|-
| 14
| LCD_D6
|
|}
The TS-5300 BIOS incorporates a fairly complete set of
INT10h video routines that work with the LCD. Once the
LCD has been enabled (INT15h/Func B042h - see
Appendix E below)
The LCD can be written to as the standard I/O device. This
means that software can be developed and debugged
using standard I/O calls, and the executable will work with
LCD, VGA video, or redirected COM port. See the section
16 for more information.
I/O addresses 72h and 73h are used to access the LCD.
Figure 6 shows the header pin-out, while Table 3 lists the
LCD signals. The section below will briefly describe the
LCD interface signals. The LCD can be controlled directly
by software at these addresses.
The register select signal is simply the buffered A0 address
line. Thus, reads and writes to 72h cause register select to
be low, and those to 73h cause it to be high. Generally the
LCD uses this line to separate data bytes from command
bytes. See your LCD data sheet for details.
The LCD Write# signal is an active low write enable line.
LCD Enable is an active high signal, raised whenever the
LCD addresses are being read or written.
D0 - D7 are bi-directional, buffered copies of the data bus and carry all data and commands to the LCD.
Table 3 is not the standard pin-outs given for LCD displays. But this pin-out allows a standard ribbon
cable to be used when the ribbon cable is attached to the backside of the LCD.
Example LCD code is available at: ftp://ftp.embeddedarm.com/old/downloads/UTIL.ZIP
= Matrix Keypad Support =
The DIO2 port, signals DIO2_0 through DIO2_7, may be configured to support a 4 x 4 matrix keypad.
When enabled, BIOS firmware performs all the work, making the matrix keypad appear as a simple 16-
key keyboard to software. This allows the use of standard keyboard access routines. The default set of
keys translated by the BIOS consists of 0 - 9, A - D, *, and #. The # key is returned as an ASCII
Carriage Return character (Hex 0D). Because the user is writing the software, this set of keys is usually
sufficient. However, a custom translation table can be loaded, allowing the use of function keys, arrow
keys, or any other key on the keyboard.
Matrix keypad support is enabled or disabled using '''INT15h, Function B040h''' (see Appendix F). Once
enabled, standard keyboard BIOS functions are enabled. Note that console redirection and the matrix
keypad support are mutually exclusive - console redirection must be disabled to use the keypad.
A matrix keypad can be used with console redirection only if the keypad is not used as stdin, but read
from as a hardware device. This is useful if one wishes to use console redirection or to use a keyboard
as stdin. See section 16 for an explanation of console I/O and redirection. See the Technologic Systems
download page for example code.
ftp://ftp.embeddedarm.com/old/downloads/KEYPAD.ZIP
When using a matrix keypad, the DIO2 signals DIO2_0 through DIO2_7 are not available as general I/O.
= The 10 Base-T Ethernet Port =
The TS-5300 has full-function IEEE 802.3 Ethernet capability (10 Mbit/sec) provided by a Cirrus Logic
CS8900A Ethernet controller. The CS8900A is a single-chip, 16-bit Ethernet controller that includes
such features as full-duplex operation, power saving shutdown modes, and LED indicators for link
status and activity. The physical interface is 10Base-T (RJ45 connector).
The TS-5300 has both a LINK LED and a LAN LED built into the RJ-45 connector that indicates the
current ethernet status. The LINK LED (right side of connector) is active when valid ethernet link pulses
are detected. This LED should be ON whenever the TS-5300 is powered on and properly connected to
a 10BaseT Ethernet network. The LAN LED (left side of connector) should pulse ON briefly when any
network traffic is detected. This includes all traffic, not just that sent to or from the TS-5300. Both of
these LEDs are controlled by the CS8900A and do not require initialization. Additionally, the LEDs can
be placed under software control, allowing the customer application use of the LEDs for feedback.
Please see the CS8900A User Manual, Appendix G , for further details.
The hardware settings for the CS8900A are stored in a non-volatile EEPROM chip, programmed before
shipment. The settings are - interrupt IRQ12, I/O address range 300h - 30Fh, and I/O mapped
operation. The hardware MAC address is also stored in this chip.
== DOS TCP/IP configuration ==
A standard packet driver for DOS is installed on the board as shipped, along with sample network
applications written with the public domain Waterloo TCP/IP software (WATTCP). WATTCP is a freely
available package (including source code) that provides TCP/IP connectivity for programs written for the
DOS environment. See the Technologic Systems download page
ftp://ftp.embeddedarm.com/old/downloads/wat2001t.zip
In addition, we have written a simple DOS HTTP web server using WATTCP that is included on the TS-
5300 utility disk. The simple web server uses CGI calls to control a DIO pin from a web browser. Full
source code is included, and you are free to modify and extend the code for your own use on
Technologic Systems Single Board Computers.
The DOS packet driver (EPKTISA.COM) is loaded by AUTOEXEC.BAT once DOS starts, hardware
settings are read from the EEPROM chip and used by the packet driver to initialize the CS8900.
The TCP/IP settings for the WATTCP code are stored in the WATTCP.CFG configuration file in the
A:\ETHERNET directory, this file must be modified for the network environment where the TS-5300 will
be installed.
== WATTCP.CFG configuration file ==
my_ip=192.168.0.20   // IP address of this Ethernet interface.
hostname="epc.embeddedx86.com"   // Host name of this computer.
netmask=255.255.255.0   // Used to determine which IP's are local.
gateway=192.168.0.1   // Gateway for internet access.
nameserver=192.168.0.1   // Name server for domain name lookups.
With the WATTCP.CFG file properly setup and the 10 base-T cable connected, you should be able to ping other nodes on the network.
Ping example:
[A:\]ping www.embeddedx86.com
Technologic Systems Example Configuration
Pinging 'www.embeddedx86.com' [209.130.84.83]
sent PING # 1 , PING receipt # 1 : response time 0.00 seconds
Ping Statistics
Sent : 1
Received : 1
Success : 100 %
Average RTT : 0.35 seconds
[A:\]
Other WATTCP examples include: serial to telnet redirector, http file download, telnet server, and finger.
Many more can be downloaded from the internet as freeware.
== LINUX TCP/IP configuration ==
When using the TS-5300 with TS-Linux, the CS8900 driver can be included in the kernel or loaded as a
kernel module. If the Technologic Systems kernel is used, the CS8900 driver is built into the kernel. The
settings stored in EPROM on the TS-5300 are used to configure the CS8900.
The TCP/IP settings for the TS-Linux are configured in the file '/etc/sysconfig/ifcfg-eth0', here is a listing:
DEVICE=eth0 # Name of Ethernet interface
IPADDR=192.168.0.50 # IP address of this Ethernet interface.
NETMASK=255.255.255.0 # Used with NETWORK to determine local IP's.
NETWORK=192.168.0.0 # Used with NETMASK to determine local
IP's.
BROADCAST=192.168.0.255 # Broadcast IP for system wide messages.
ENABLE=yes # Initialize on startup
The TCP/IP network settings are configured in the file '/etc/sysconfig/network_cfg', here is a listing:
### Technologic Systems
### General Network Configuration File
###
NETWORKING=yes
GATEWAY=192.168.0.1 # Gateway for internet access
GW_DEV=eth0 # Gateway device to use
Hostname="miniepc.embeddedx86.com" # Host name for this computer
BOOTPROTO=no
DEFRAG_IPV4=no
FORWARD_IPV4=no
The TCP/IP name resolution server is configured in the file '/etc/resolv.conf', here is a listing:
Nameserver 192.168.0.1 # Name server for domain name lookups.
To access the web server, open a web browser and enter "192.168.0.50" as the address. This
should display the sample web page which demonstrates some of the functionality of Apache with
PHP.
Use the "ifconfig" command at the bash prompt to display the status of the CS8900.
= Real Time Clock =
The Dallas Semiconductor DS12887 is used for the PC compatible battery-backed real-time clock. It is
a completely self-contained module that includes a Motorola 146818 compatible clock chip, the 32.768
kHz crystal, the lithium battery, and 114 bytes of battery-backed CMOS RAM. It is guaranteed to
maintain clock operation for a minimum of 10 years in the absence of power. It is located at the standard
PC I/O addresses of Hex 070 and 071. The top 48 bytes (index 50h through 7Fh) are not used by the
BIOS and are available for user applications.
The RTC is capable of generating a square wave output function with a period of 500 mSec to 122
uSec. The square wave output pin is connected to IRQ8 on the processor, and can be used to generate
periodic interrupts. The keypad example code uses this function to generate interrupts at a 256 Hz rate.
ftp://ftp.embeddedarm.com/old/downloads/KEYPAD.ZIP
= Product Notes =
== FCC Advisory ==
{{:FCC Advisory Statement}}
== Limited Warranty ==
{{:Limited Warranty}}

Revision as of 14:17, 17 March 2012

TS-5300
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ElanSC520
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Introduction

The model TS-5300 is a compact, full-featured PC compatible Single Board Computer based on the AMD Elan520 processor. At 133 MHz, it is approximately 10 times faster than our other 386EX based products for only a small additional cost. PC compatibility allows for rapid development since you can use standard PC development tools such as Turbo C or Power Basic or Linux based tools as well. If you have done work in the PC world in the past, you will find you can now build applications for a very small target that does not require a keyboard, video, floppy disks, or hard drives.

By adding the optional TS-9500 daughter board, you can compile and debug directly on the TS-5300 with standard VGA video and keyboard interfaces. Alternatively, you can typically write and debug code on a host PC using standard development tools for the PC platform, then simply copy it to and run it on the TS-5300 without modification. If additional peripherals are required, the PC/104 expansion bus allows for many standard functions available off-the-shelf. It is also very simple to create a custom PC/104 daughter board for those special features that differentiate your product. Technologic Systems can provide technical support as well as a free quotation for any custom hardware, software, or BIOS modifications you may require.

This manual is fairly short. This is because for the most part, the TS-5300 is a standard x86-based PC compatible computer, and there are hundreds of books about writing software for the PC platform. The primary purpose of this manual is documenting where the TS-5300 differs from a standard PC.

PC Compatibility

PC compatibility requires much more than just an x86 processor. It requires PC compatible memory and I/O maps as well as a PC compatible BIOS. The General Software EMBEDDED BIOS offers a high degree of compatibility with past and present BIOS standards allowing it to run off-the shelf operating systems and application software.

The EMBEDDED BIOS has been tested with all major versions of DOS, including MS-DOS, DR-DOS, and Embedded DOS 6-XL; all major versions of OS/2, including MS-OS/2 and IBM OS/2; MS-Windows 3.1, Windows-95, Windows NT, and NetWare 386.

Operating Systems

Technologic Systems Embedded PCs are compatible with a wide variety of x86-based operating systems. A partial list OSes currently used with our boards by customers includes:

  • TNT Embedded Toolsuite, Phar Lap Software
  • UCos II
  • RTKernel, On Time Software
  • RTEMS, On-Line Applications Research Corporation
  • DOS with WATTCP, public domain TCP/IP source code for DOS
  • Linux

The TS-5300 is shipped, free of charge, with Embedded DOS ROM by General Software.

The TS-5300 can be shipped upon request with Linux pre-installed for a nominal fee. The Linux file system and kernel is also freely available on the web should you wish to install it yourself. Typically, the Linux OS requires a 16MB or larger Compact Flash or an M-System's DiskOnChip.

Power

The TS-5300 requires regulated 5VDC at 800 mA (typical). A quick release screw-down terminal block for the 5V power and power GND connections is provided for easy connection to an external power supply.

When power is first supplied to the TS-5300, the board mounted LED is immediately turned on under hardware control. Once the processor begins execution, the LED is turned off. The LED then turns on then off to provide a characteristic blink during execution of POST. If the LED does not turn on at all, the most likely problem is the power supply. Check that the +5V and GND connections are not reversed. A diode protects the board against damage in such a situation, but it will not run.

Please note that supply voltages over 6 VDC may damage the TS-5300.

Be sure to use a regulated 5 VDC power supply.

Memory

SDRAM

The TS-5300 has a total of 16 Megabytes (MB) of high-speed SDRAM providing 640 Kilobytes (KB) of base memory, 15 MB of extended memory, and 128 KB of shadow RAM for the BIOS. This is identical to a standard PC memory map. The TS-5300 can be ordered with 32MB or 64MB of SDRAM, but it is not field upgradeable.

The TS-5300 SDRAM chips are soldered directly to the board. By not using a SIMM socket, the TS- 5300 is much more reliable in high-vibration environments.

Flash

There is a total of 1 or 2 MB of Flash memory on the TS-5300 with 128 KB reserved for the BIOS. During POST, this 128 KB area is copied from Flash into SDRAM at addresses E0000h through FFFFFh for improved performance (a standard technique known as BIOS Shadowing). The remainder of the Flash memory (896KB or 1920 KB) is configured as two solid-state disk (SSD) drives appearing as drive A and drive B. Drive A is always present and uses 896 KB of Flash memory while drive B uses the remaining 1024 KB of Flash memory if the 2MB option is present. Both drives are fully supported by the BIOS as INT 13h drives.

The physical Flash memory is accessed by the BIOS in protected mode at memory address 148M. The Flash memory is guaranteed capable of a minimum of 100,000 write/erase cycles. This means that if you completely erase and rewrite the SSD drive 10 times a day you have over 27 years before any problems would occur. Reading the SSD produces no wear at all.

Power failure during flash writes can cause corruption of flash drive FAT tables (A: or B:). Therefore applications writing frequently should use DiskOnChip or Compact Flash card drives which are more tolerant of power failure during write cycles.

Flash drive A is read-only when JP3 is not installed. Flash drive B can also be write-protected with JP8. Write protecting these drives can be useful if there are critical files in the final product that must be very secure.

Compact Flash cards and DiskOnChip modules

If 2MB of Flash is insufficient for your application, additional non-volatile storage can be added with a Compact Flash card or an M-Systems DiskOnChip module. Either of these products can supply additional storage that will behave much as a hard drive does in a typical PC with sizes ranging from 8MB to 512MB. These products are inherently more rugged than a hard drive since they are completely solid-state with no moving parts.

The Compact Flash card has the added advantage of being removable media. A SanDisk USB Compact Flash reader/writer (which is included in the TS-5300 Developer's Kit) is recommended for the host PC for file transfers. This results in the ability to quickly move files from a host PC to the TS-5300 using a Compact Flash card as the removable media. Since the Compact Flash card appears as a standard IDE drive on the TS-5300, it uses no additional RAM for drivers. While a USB Compact Flash reader allows for hot swapping of the Compact Flash card on the host PC, the Compact Flash interface on the TS-5300 is not hot swappable, the TS-5300 must be rebooted after removing or installing a Compact Flash card.

The DiskOnChip module can be installed into the 32-pin socket near the center of the board. DiskOnChip modules are available from Technologic Systems as well as other distributors. It is compatible with DOS as shipped, and drivers for other operating systems (such as Linux) are available. If a DiskOnChip is installed, it will simply appear as drive C. The DiskOnChip is accessed through an 8 KB range of memory at D0000h through D1FFFh. If you are installing a PC/104 daughter card that uses memory mapped I/O, it must not conflict with this address range if the DiskOnChip is installed. Additionally, in a DOS environment the DiskOnChip firmware uses approximately 30 KB of user RAM (below 640 KB).

Using the SanDisk USB Compact Flash Card Reader

This device allows for a very fast and reliable method of moving files between the host PC and target SBC (TS-5300). For best results, we have noticed that it is best to boot the host PC with a Compact Flash card installed in the SanDisk USB Reader. The Compact Flash card can then be hot swapped (inserted or removed without rebooting the host PC).

Battery-Backed SRAM

The 32-pin socket can also optionally hold 32 KB of battery-backed CMOS SRAM memory. This or the DiskOnChip may be installed, but not both.

Battery backed SRAM provides non-volatile memory with unlimited write cycles and no write time degradation, unlike Flash memory. The SRAM uses an additional 32 KB range of D0000h through D7FFFh. If the SRAM is installed, PC/104 daughter card that uses memory mapped I/O must not conflict with this address range.

I/O location 75h, bit 0 can be read to determine whether the SRAM option is installed; a '1' in bit 0 indicates that it is installed, a '0' that it is not.

Serial Ports

The two PC compatible asynchronous serial ports (COM1 and COM2) provide a means to communicate with external serial devices such as printers, modems, etc. Each is independently configured as a standard PC COM port that is compatible with the National Semiconductor NS16C450. Alternatively, these ports can be changed to the 16C550 mode with 16 byte FIFOs in both the receive and transmit UART channels. COM1 appears in the I/O space at 3F8h - 3FFh and uses IRQ4. COM2 is located at 2F8h - 2FFh and uses IRQ3.

By changing an internal configuration register in the Elan520, the serial clock to the COM ports can be switched to a 10 times rate (18.432 MHz). This feature allows baud rates higher than 115 Kbaud (such as 230K baud or 576K baud), as well as non-standard lower baud rates (such as 24 Kbaud). See Appendix G for further information.

The COM1 and COM2 ports may also be configured to use a DMA channel, which may be useful when very high baud rates are being used.

See the AMD Elan520 User's Manual for further details.

Serial Port Configuration Registers

Because both serial ports are 100% PC compatible, software written for the PC that accesses serial ports directly or through standard BIOS calls will work without modification on the TS-5300. The details of the COM port internal registers are available in most PC documentation books or the data sheet for the National Semiconductor NS16C550 may be consulted.

Serial Port Hardware

Each serial port has 4 lines buffered: the Rx and Tx data lines and the CTS / RTS handshake pair. This is quite sufficient to interface with the vast majority of serial devices. If additional handshake lines are required, it will be necessary to add a TS-SER1 daughter board. The TS-5300 serial signals are routed to 10-pin headers labeled COM1 and COM2. A serial adapter cable can be plugged into the header to convert this into a standard DB9 male connector. The pin-outs for the 10-pin header and DB9 male connector are listed below. The RTS signal also drives the DTR pin on the serial ports; DTR is always the same state as RTS. In addition, RTS can be used to enable the RS-485 transmitter (see below for more details).

Figure 1 - Serial Port Header and DB9 Pin out (signal direction is in brackets)
5V Power 10 5 GND
NC 9 4 DTR (RTS [out]
CTS [in] 8 3 TX data [out]
RTS [out] 7 2 RX data [in]
NC 6 1 NC
Note: The serial port headers use a non-standard numbering scheme. This was done so the header pins would have the same numbering as the corresponding DB-9 pin; i.e. pin 8 (CTS) on the header connects to pin 8 on the DB-9

RS-485 Support

An option is available to add support to COM1 for half duplex or full duplex RS-485. RS-485 drivers allow communications between multiple nodes up to 4000 feet (1200 meters) via twisted pair cable. Half-duplex RS-485 requires one twisted pair plus a Ground connection, while full duplex requires two twisted pair plus a Ground.

For half-duplex operation, a single twisted pair is used for transmitting and receiving. Bit 6 at I/O location 77h must be set to enable RTS mode or bit 7 can be set to enable Automatic mode. In RTS mode, the serial port RTS signal controls the RS-485 transmitter/receiver (See Automatic mode below). When RTS is asserted true, the RS-485 transmitter is enabled and the receiver disabled. When RTS is de-asserted the transmitter is tri-stated (disabled) and the receiver is enabled. Since the transmitter and receiver are never both enabled, the serial port UART does not receive the data transmitted.

For full-duplex operation, two twisted pairs are used and the transmitter can typically be left on all the time. Simply use RTS mode, and set RTS true.

See Table 1 for connector pin-outs.

Table 1 - RS-485 Connector Signals
Position (with terminal strip facing you) Left Center Right
Silk-screen Label TX+ TX- GND RX- RX+
Half-duplex Usage TX+/RX+ TX-/RX- GND Not used Not used
Full-duplex Usage TX+ TX- GND RX- RX+
Note: The correct jumper (JP6 or JP7) must be installed. See the Table 2 for details.

Fail-safe bias resistors are used to bias the TX+, TX- and RX+, RX- lines to the correct state when these lines are not being actively driven. This is an important consideration, since in a typical RS-485 installation, the drivers are frequently tri-stated. If fail-safe bias resistors are not present, the 485 bus may be floating and very small amounts of noise can cause spurious characters at the receivers. 4.7KW resistors are used to pull the TX+ and RX+ signals to 5V and also to bias the TX- and RXsignals to ground. Termination resistors may be required for reliable operation when running long distances at high baud rates. Termination resistors should only be installed at each end of an RS-485 transmission line. In a multi-drop application where there are several drivers and/or receivers attached, only the devices at each end of the transmission line pair should have termination resistors.

When neither JP6 or JP7 is installed, COM1 will function normally as an RS-232 serial port.

A read at I/O location 75h bit 1 will return a "1" when the RS-485 option is installed.

Table 2 - COM1 Receiver Source
Jumper Receiver Source
JP6 Full-Duplex RS-485
JP7 Half-Duplex RS-485
Neither RS-232

RS-485 Quick Start Procedure

  1. The RS-485 option must be installed
  2. Install JP6 for full-duplex or JP7 for halfduplex RS-485 operation
  3. Attach the RS-485 cable to the 3-pin or 5-pin terminal strip connector.
  4. Set the COM1 UART serial parameters (baud rate, data, parity, and stop bits, interrupts, etc).
  5. Run Auto485.exe utility (configures bits 6 and 7 at I/O 75h) (and initializes Timer2)
  6. For Half-Duplex RTS mode: To transmit data, assert RTS and write the data to the UART. To receive data, deassert RTS and read the data from the UART
  7. For Half-Duplex Automatic mode: just read or write data to the UART

Automatic RS-485 TX Enable

TS-5300 boards that are Rev C or higher support fully automatic TX enable control. This simplifies the design of half-duplex systems since turning off the transmitter via the RTS signal is typically difficult to implement. The COM1 UART transmit holding register and the transmit shift register both must be polled until empty before deasserting RTS when using the RTS mode. The design gets more difficult when using the TX FIFO or when using a multi-tasking OS such as Linux.

In Automatic mode, Timer2 and a Xilinx PLD keep track of the bits shifting out the COM1 UART. This circuit automatically turns on/off the RS-485 transceiver at the correct times. This only requires the TIMER2 to be initialized once based on baud rate and data format, and bit 7 at I/O location 75 must be set. A utility called AUTO485.exe is included in the AUTOEXEC.bat that simplifies this task.

Adding Serial Ports

If your project requires more than two serial ports, additional ports may be added via the PC/104 expansion bus. Technologic Systems offers three different daughter boards (TS-SER1, TS-SER2, and TS-SER4) that add 1,2,or 4 extra COM ports respectively. Typically these would be configured as COM3 or COM4 or be assigned other higher COM I/O locations. Because DOS only directly supports four serial ports, any additional ports beyond four will require software drivers.

The TS-5300 PC/104 bus has IRQ 5, 6, 7 or 9 available for additional serial ports. Typically each serial port has a dedicated interrupt, but the TS-SER4 allows all four extra serial ports to share a single interrupt. This is very helpful in systems with a large number of serial ports since there are a limited number of IRQ lines available.

Digital I/O

There are 39 Digital Input/Output (DIO) lines available on the TS-5300. These are available on 3 headers labeled DIO1, DIO2, LCD. In addition to the DIO signals, each header also has 5 Volt power and Ground available. The header labeled LCD can be used as 11 DIO lines or as an alphanumeric LCD interface (See Section 7). 24 of the DIO lines are arranged as three byte-wide ports that can be programmed as either inputs or outputs in groups of 4-bits. 8 more of the DIO lines can also be programmed as either inputs or outputs (in groups of 4-bits also). The remaining 8 lines have a fixed configuration of 7 inputs and 1 output. Three of the DIO lines can be programmed to cause interrupts.

DIO1 Header

Figure 2 - DIO1 Header Pinout
5V 16 15 DIO1_7
DIO1_13 14 13 DIO1_6
DIO1_12 12 11 DIO1_5
DIO1_11 10 9 DIO1_4
DIO1_10 8 7 DIO1_3
DIO1_9 6 5 DIO1_2
DIO1_8 4 3 DIO1_1
GND 2 1 DIO1_0

The DIO1 port provides +5V, GND, and 14 digital I/O lines that may be used to interface the TS-5300 with a wide range of external devices. DIO lines DIO1_0 thru DIO1_7 are a byte-wide port accessed at I/O location Hex 7B, while the 6 other DIO lines DIO1_8 thru DIO1_13 are accessed in the lower 6 bits of I/O location Hex 7C. I/O location Hex 7A is a control port for DIO1. The direction of DIO lines DIO1_0 thru DIO1_3 is controlled by bit 0 of I/O location Hex 7A, and the direction of DIO1_4 thru DIO1_7 is controlled by bit 1 of I/O location Hex 7A. The direction of DIO1_8 thru DIO1_11 is controlled by bit 5 of I/O location Hex 7A, while DIO1_12 and DIO1_13 are always inputs. In all cases, when a control bit is a "1", it is setting the corresponding DIO lines to be Outputs, while a "0" sets them to be Inputs. All control bits at I/O location Hex 7A are initialized at reset to be "0". When bit 7 of I/O location Hex 7A is a "1", DIO1_13 is connected to IRQ7 allowing this port to trigger an interrupt.

All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL level thresholds and must not be driven below 0 Volts or above 5.0 Volts. DIO lines DIO1_0 thru DIO1_7 have 4.7KW pull-up resistors biasing these signals to a logic"1".


DIO2 Header

Figure 4 - DIO2 Header Pinout
5V 16 15 DIO2_7
DIO2_13 14 13 DIO2_6
DIO2_12 12 11 DIO2_5
DIO2_11 10 9 DIO2_4
DIO2_10 8 7 DIO2_3
DIO2_9 6 5 DIO2_2
DIO2_8 4 3 DIO2_1
GND 2 1 DIO2_0

The DIO2 port provides +5V, GND, and 14 digital I/O lines. DIO lines DIO2_0 thru DIO2_7 are a byte-wide port accessed at I/O location Hex 7E, while the 6 other DIO lines DIO2_8 thru DIO2_13 are accessed in the lower 6 bits of I/O location Hex 7F. I/O location Hex 7D is a control port for DIO2. The direction of DIO lines DIO2_0 thru DIO2_3 is controlled by bit 0 of I/O location Hex 7D, and the direction of DIO2_4 thru DIO2_7 is controlled by bit 1 of I/O location Hex 7D. The direction of DIO2_8 thru DIO2_11 is controlled by bit 5 of I/O location Hex 7D, while DIO2_12 and DIO2_13 are always inputs. In all cases, when a control bit is a "1", it is setting the corresponding DIO lines to be Outputs, while a "0" sets them to be Inputs. All control bits at I/O location Hex 7D are initialized at reset to be "0". When bit 7 of I/O location Hex 7D is a "1", DIO2_13 is connected to IRQ5 allowing this port to trigger an interrupt.

All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL level thresholds and must not be driven below 0 Volts or above 5.0 Volts. DIO lines DIO2_0 thru DIO2_3 have 4.7KW pull-up resistors biasing these signals to a logic "1". DIO2_8 can be programmed to indicate the state of the TS-5300 LED. When bit 0 of I/O location Hex 79 is set, DIO2_8 will be a logic "1" when the LED is on. Setting bit 0 of I/O location Hex 79, forces DIO2_8 to be an output regardless of the state of bit 5 at I/O location Hex 7D.

Using LCD Port as Digital I/O

Figure 5 - Pinout for LCD header when used as DIO
LCD_6 14 13 LCD_7
LCD_4 12 11 LCD_5
LCD_2 10 9 LCD_3
LCD_0 8 7 LCD_1
LCD_WR 6 5 LCD_EN
Bias 4 3 LCD_RS
GND 2 1 5V

The LCD Port can be used as 11 additional digital I/O lines or it can be used to interface to a standard alphanumeric LCD display. At system reset, the port defaults to DIO mode. If using an LCD display this port can be switched to LCD mode by writing a "1" into bit 4 at I/O location Hex 7D, or the BIOS call to enable the LCD also sets bit 4 at I/O location Hex 7D (See Section 7 for LCD mode).

When the LCD port is in DIO mode, pins LCD_RS and LCD_WR are digital inputs, LCD_EN is a digital output, and LCD_0 thru LCD_7 are programmable as either inputs or outputs.

LCD_RS and LCD_WR can be read at I/O location 73h bits 7 and 6, respectively. The state of LCD_EN is controlled by writing to I/O location 73h bit 0.

LCD_0 thru LCD_7 can be read or written at I/O location 72h. The direction of this byte-wide port (pins 7 - 14) is determined by bits 2 and 3 at I/O location 7Dh. If bit 2 is a zero, then the lower 4 bits (pins 7 - 10) are inputs. If bit 2 is logic 1, then pins 7 - 10 are outputs. Bit 3 at location 7Dh controls the upper 4 bits, pins 11 - 14 in a like manner. When bit 6 of I/O location Hex 7D is a "1", LCD_RS is connected to IRQ1 allowing this port to trigger an interrupt.

All digital outputs on this port can source 4 mA or sink 8 mA and the digital inputs have standard TTL level thresholds and must not be driven below 0 Volts or above 5.0 Volts. LCD_7 and LCD_RS have 4.7KW pull-up resistors biasing these signals to a logic "1".

DIO on the PC/104 bus

The state of pin A1 on the PC/104 bus can be read at bit 2 of I/O location Hex 79. This same pin can be enabled to drive IRQ1 by writing a "1" to bit 1 at I/O location Hex 79. The TS-9500 daughter board uses this pin to request service for the keyboard controller via IRQ1.


LCD Interface

A 14-pin LCD connector is provided on the TS-5300 for interfacing with standard alphanumeric LCD displays. These displays use a common controller, the Hitachi HD44780 or equivalent. While software written for the HD44780 will work with all displays using the controller, the cable needed is dependent on the display used. For most displays, a straight-through type ribbon cable can be used. The connector on the LCD display is typically mounted on the backside of the display.

WARNING: Using an incorrect cable or mounting the LCD connector on the front-side can result in a reverse power polarity and can damage the LCD display. Please refer to your LCD data sheets for in-depth information.
Figure 6 - LCD Header Pinout
2 4 6 8 10 12 14
1 3 5 7 9 11 13
Table 3 - LCD Header Signals
Pin Function Comments
1 LCD 5V
2 LCD GND
3 LCD_RS Register Select (Buffered AD)
4 Bias 680 Ohm to GND
5 LCD_EN Active high Enable
6 LCD_WR# Active low Write
7 LCD_D1
8 LCD_D0
9 LCD_D3
10 LCD_D2 D0 - D7: Buffered bi-directional bus
11 LCD_D5
12 LCD_D4
13 LCD_D7
14 LCD_D6

The TS-5300 BIOS incorporates a fairly complete set of INT10h video routines that work with the LCD. Once the LCD has been enabled (INT15h/Func B042h - see Appendix E below)

The LCD can be written to as the standard I/O device. This means that software can be developed and debugged using standard I/O calls, and the executable will work with LCD, VGA video, or redirected COM port. See the section 16 for more information.

I/O addresses 72h and 73h are used to access the LCD. Figure 6 shows the header pin-out, while Table 3 lists the LCD signals. The section below will briefly describe the LCD interface signals. The LCD can be controlled directly by software at these addresses.

The register select signal is simply the buffered A0 address line. Thus, reads and writes to 72h cause register select to be low, and those to 73h cause it to be high. Generally the LCD uses this line to separate data bytes from command bytes. See your LCD data sheet for details.

The LCD Write# signal is an active low write enable line. LCD Enable is an active high signal, raised whenever the LCD addresses are being read or written.

D0 - D7 are bi-directional, buffered copies of the data bus and carry all data and commands to the LCD. Table 3 is not the standard pin-outs given for LCD displays. But this pin-out allows a standard ribbon cable to be used when the ribbon cable is attached to the backside of the LCD.

Example LCD code is available at: ftp://ftp.embeddedarm.com/old/downloads/UTIL.ZIP


Matrix Keypad Support

The DIO2 port, signals DIO2_0 through DIO2_7, may be configured to support a 4 x 4 matrix keypad. When enabled, BIOS firmware performs all the work, making the matrix keypad appear as a simple 16- key keyboard to software. This allows the use of standard keyboard access routines. The default set of keys translated by the BIOS consists of 0 - 9, A - D, *, and #. The # key is returned as an ASCII Carriage Return character (Hex 0D). Because the user is writing the software, this set of keys is usually sufficient. However, a custom translation table can be loaded, allowing the use of function keys, arrow keys, or any other key on the keyboard.

Matrix keypad support is enabled or disabled using INT15h, Function B040h (see Appendix F). Once enabled, standard keyboard BIOS functions are enabled. Note that console redirection and the matrix keypad support are mutually exclusive - console redirection must be disabled to use the keypad. A matrix keypad can be used with console redirection only if the keypad is not used as stdin, but read from as a hardware device. This is useful if one wishes to use console redirection or to use a keyboard as stdin. See section 16 for an explanation of console I/O and redirection. See the Technologic Systems download page for example code.

ftp://ftp.embeddedarm.com/old/downloads/KEYPAD.ZIP

When using a matrix keypad, the DIO2 signals DIO2_0 through DIO2_7 are not available as general I/O.

The 10 Base-T Ethernet Port

The TS-5300 has full-function IEEE 802.3 Ethernet capability (10 Mbit/sec) provided by a Cirrus Logic CS8900A Ethernet controller. The CS8900A is a single-chip, 16-bit Ethernet controller that includes such features as full-duplex operation, power saving shutdown modes, and LED indicators for link status and activity. The physical interface is 10Base-T (RJ45 connector).

The TS-5300 has both a LINK LED and a LAN LED built into the RJ-45 connector that indicates the current ethernet status. The LINK LED (right side of connector) is active when valid ethernet link pulses are detected. This LED should be ON whenever the TS-5300 is powered on and properly connected to a 10BaseT Ethernet network. The LAN LED (left side of connector) should pulse ON briefly when any network traffic is detected. This includes all traffic, not just that sent to or from the TS-5300. Both of these LEDs are controlled by the CS8900A and do not require initialization. Additionally, the LEDs can be placed under software control, allowing the customer application use of the LEDs for feedback. Please see the CS8900A User Manual, Appendix G , for further details.

The hardware settings for the CS8900A are stored in a non-volatile EEPROM chip, programmed before shipment. The settings are - interrupt IRQ12, I/O address range 300h - 30Fh, and I/O mapped operation. The hardware MAC address is also stored in this chip.

DOS TCP/IP configuration

A standard packet driver for DOS is installed on the board as shipped, along with sample network applications written with the public domain Waterloo TCP/IP software (WATTCP). WATTCP is a freely available package (including source code) that provides TCP/IP connectivity for programs written for the DOS environment. See the Technologic Systems download page ftp://ftp.embeddedarm.com/old/downloads/wat2001t.zip

In addition, we have written a simple DOS HTTP web server using WATTCP that is included on the TS- 5300 utility disk. The simple web server uses CGI calls to control a DIO pin from a web browser. Full source code is included, and you are free to modify and extend the code for your own use on Technologic Systems Single Board Computers.

The DOS packet driver (EPKTISA.COM) is loaded by AUTOEXEC.BAT once DOS starts, hardware settings are read from the EEPROM chip and used by the packet driver to initialize the CS8900. The TCP/IP settings for the WATTCP code are stored in the WATTCP.CFG configuration file in the A:\ETHERNET directory, this file must be modified for the network environment where the TS-5300 will be installed.

WATTCP.CFG configuration file

my_ip=192.168.0.20	   // IP address of this Ethernet interface.
hostname="epc.embeddedx86.com"	   // Host name of this computer.
netmask=255.255.255.0	   // Used to determine which IP's are local.
gateway=192.168.0.1	   // Gateway for internet access.
nameserver=192.168.0.1	   // Name server for domain name lookups.

With the WATTCP.CFG file properly setup and the 10 base-T cable connected, you should be able to ping other nodes on the network.

Ping example:

[A:\]ping www.embeddedx86.com
Technologic Systems Example Configuration
Pinging 'www.embeddedx86.com' [209.130.84.83]
sent PING # 1 , PING receipt # 1 : response time 0.00 seconds
Ping Statistics
Sent : 1
Received : 1
Success : 100 %
Average RTT : 0.35 seconds
[A:\]

Other WATTCP examples include: serial to telnet redirector, http file download, telnet server, and finger. Many more can be downloaded from the internet as freeware.

LINUX TCP/IP configuration

When using the TS-5300 with TS-Linux, the CS8900 driver can be included in the kernel or loaded as a kernel module. If the Technologic Systems kernel is used, the CS8900 driver is built into the kernel. The settings stored in EPROM on the TS-5300 are used to configure the CS8900.

The TCP/IP settings for the TS-Linux are configured in the file '/etc/sysconfig/ifcfg-eth0', here is a listing:

DEVICE=eth0 # Name of Ethernet interface
IPADDR=192.168.0.50 # IP address of this Ethernet interface.
NETMASK=255.255.255.0 # Used with NETWORK to determine local IP's.
NETWORK=192.168.0.0 # Used with NETMASK to determine local
IP's.
BROADCAST=192.168.0.255 # Broadcast IP for system wide messages.
ENABLE=yes # Initialize on startup

The TCP/IP network settings are configured in the file '/etc/sysconfig/network_cfg', here is a listing:

### Technologic Systems
### General Network Configuration File
###
NETWORKING=yes
GATEWAY=192.168.0.1 # Gateway for internet access
GW_DEV=eth0 # Gateway device to use
Hostname="miniepc.embeddedx86.com" # Host name for this computer
BOOTPROTO=no
DEFRAG_IPV4=no
FORWARD_IPV4=no

The TCP/IP name resolution server is configured in the file '/etc/resolv.conf', here is a listing:

Nameserver 192.168.0.1 # Name server for domain name lookups.

To access the web server, open a web browser and enter "192.168.0.50" as the address. This should display the sample web page which demonstrates some of the functionality of Apache with PHP. Use the "ifconfig" command at the bash prompt to display the status of the CS8900.

Real Time Clock

The Dallas Semiconductor DS12887 is used for the PC compatible battery-backed real-time clock. It is a completely self-contained module that includes a Motorola 146818 compatible clock chip, the 32.768 kHz crystal, the lithium battery, and 114 bytes of battery-backed CMOS RAM. It is guaranteed to maintain clock operation for a minimum of 10 years in the absence of power. It is located at the standard PC I/O addresses of Hex 070 and 071. The top 48 bytes (index 50h through 7Fh) are not used by the BIOS and are available for user applications.

The RTC is capable of generating a square wave output function with a period of 500 mSec to 122 uSec. The square wave output pin is connected to IRQ8 on the processor, and can be used to generate periodic interrupts. The keypad example code uses this function to generate interrupts at a 256 Hz rate. ftp://ftp.embeddedarm.com/old/downloads/KEYPAD.ZIP



Product Notes

FCC Advisory

This equipment generates, uses, and can radiate radio frequency energy and if not installed and used properly (that is, in strict accordance with the manufacturer's instructions), may cause interference to radio and television reception. It has been type tested and found to comply with the limits for a Class A digital device in accordance with the specifications in Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference, in which case the owner will be required to correct the interference at his own expense.

If this equipment does cause interference, which can be determined by turning the unit on and off, the user is encouraged to try the following measures to correct the interference:

Reorient the receiving antenna. Relocate the unit with respect to the receiver. Plug the unit into a different outlet so that the unit and receiver are on different branch circuits. Ensure that mounting screws and connector attachment screws are tightly secured. Ensure that good quality, shielded, and grounded cables are used for all data communications. If necessary, the user should consult the dealer or an experienced radio/television technician for additional suggestions. The following booklets prepared by the Federal Communications Commission (FCC) may also prove helpful:

How to Identify and Resolve Radio-TV Interference Problems (Stock No. 004-000-000345-4) Interface Handbook (Stock No. 004-000-004505-7) These booklets may be purchased from the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.

Limited Warranty

See our Terms and Conditions for more details.